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When to Use Coldset Printing vs. Heatset Printing

For commercial print, the right press can make or break your campaign. Whether you’re using retail ad circulars, FSIs, coupon books, publications or any other high-volume print, choosing the right printing style is key to your campaign success.

Depending on the number of prints needed, the material quality and the publication type, there’s a certain time and place to use either coldset or heatset printing. With the right choice, it can enhance your campaign—and with the wrong choice, it can hurt your campaign. At Signature Graphics, we run both coldset and heatset presses at high volume every day—so we know firsthand what the wrong choice costs a client in quality, budget, or turnaround time. In this guide, we’ll show you when to use coldset printing versus heatset printing, how each type works, explore the benefits and more.

Coldset Printing

What is Coldset Printing?

Coldset printing is your standard newsprint style of print, where the ink dries through absorption into the paper and nothing else. It’s the go-to method for high-run projects like ad circulars, newspaper inserts, and free-standing inserts (FSIs)—where cost-per-thousand and fast turnaround matter most.

Benefits of Coldset Printing

When to Use Coldset Printing

Heatset Printing

What is Heatset Printing?

Heatset printing uses heated dryers to quickly set ink onto coated or glossy paper to produce sharp, vibrant images with a faster method of drying. It’s the preferred method for high-volume retail catalogs, coupon books, and publications where image quality and brand consistency directly affect how your piece performs in market.

Benefits of Heatset Printing

When to Use Heatset Printing

Coldset vs. Heatset Printing Differences

Coldset printing and heatset printing are similar but offer different advantages depending on what you need for your specific project. The comparison table below shows the differences between the two printing types:

Coldset vs. Heatset Printing

 

Coldset Printing

Heatset Printing

Volume

Best for high-volume, standard prints

Best for higher quality, high-volume prints

Substrate

Uncoated, standard newsprint

Coated, semi-coated or glossy paper

Cost

Lower cost for high-volume production

Higher cost, better for high-quality production needs

Speed

Slower dry time with absorption

Instant drying time using heat

Advantages

Lower cost, fast turnaround, more energy efficient

Faster, high-speed printing; higher quality print consistency and colors

Disadvantages

Takes longer to dry, lower quality printing and simpler appearance

More expensive, requires an extra drying step, and has less sharpness and vibrancy

 

Both coldset and heatset printing offer great solutions for high-volume commercial print, but which one you ultimately choose depends on your unique print needs and project requirements.

Related Content: Heatset vs. Coldset Press Lines in Commercial Printing

How to Choose Between Coldset and Heatset Printing

Choose coldset if: budget and fast turnarounds are essential to your project, but quality doesn’t matter as much.

Choose heatset if: quality high-volume commercial prints are desired, sharp images and vibrant colors are essential to your campaign or you’re using glossy or coated paper.

Where to Find a Coldset or Heatset Printing Partner

Choosing between coldset and heatset isn’t just a technical decision—it affects your budget, your timeline, and how your piece lands with the audience. At Signature Graphics, we’ve been helping companies make this call for over 30 years, running both press types at high volume out of our Portland and Spokane facilities. Whether you’re planning a 200,000-piece ad circular or a premium catalog run, we’ll help you choose the right press—and back it up with on-time delivery. Not sure which method fits your next campaign?

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